Investigation of Metal Matrix Composites Aluminium Reinforced Graphite Particles Produced Using Powder Metallurgy

Authors

  • Nanang Fatchurrohman Universitas Putra Indonesia YPTK Padang
  • Anis Nabilah Binti Mamat Universiti Malaysia Pahang, Pekan, Pahang, Malaysia
  • Mutiara Yetrina Universitas Putra Indonesia YPTK Padang
  • Rifki Muhida Universitas Putra Indonesia YPTK Padang

DOI:

https://doi.org/10.35134/jitekin.v12i2.70

Keywords:

Metal Matrix Composites, Aluminium Matrix, Graphite Reinforcement, Powder Metallurgy, Mechanical Properties

Abstract

Many industries have been in demand for metal matrix composites (MMC), especially in the aerospace and automotive sectors. The advancement of MMC is being investigated to improve the material's mechanical properties. MMC is a composite material consisting of at least two materials. One of them would act as a matrix, and the other materials would serve as reinforcement. MMC allows for overcoming the specific limitations of metallic and ceramic materials by blending their mutually exclusive property profiles. The main objective of this research is to successfully fabricate aluminium and graphite metal matrix composites using powder metallurgy. In this research, powder metallurgy was used, where aluminium and graphite were blended according to the sample volume ratio. Both graphite and aluminium were in the form of metal powder. Graphite powder with each ratio of volume percentages of 0%, 1.5%, 3%, 4.5%, and 6% was mixed with aluminium powder. The blended material is produced by powder metallurgy via the compaction process using the hydraulic press brake machine. Subsequently, the compacted sample was sintered using a laboratory furnace at 600°C for 4 hours. The mechanical tests show that the highest tensile strength and Young's modulus were obtained by MMC aluminium – 1.5 % volume graphite. While for the highest hardness was achieved by aluminium – 4 % volume graphite.   

References

Jawalkar, C. S., Verma, A. S., & Suri, N. M. (2017). Fabrication of aluminium metal matrix composites with particulate reinforcement: a review. Materials Today: Proceedings, 4(2), 2927-2936. https://doi.org/10.1016/j.matpr.2017.02.174

Baron, C., & Springer, H. (2017). Properties of particle phases for metal-matrix-composite design. Data in brief, 12, 692-708. https://doi.org/10.1016/j.dib.2017.04.038

Su, C., Chen, X., Gao, C., & Wang, Y. (2019). Effect of heat input on microstructure and mechanical properties of Al-Mg alloys fabricated by WAAM. Applied Surface Science, 486, 431-440. https://doi.org/10.1016/j.apsusc.2019.04.255

Wahid, M. A., Siddiquee, A. N., & Khan, Z. A. (2020). Aluminum alloys in marine construction: characteristics, application, and problems from a fabrication viewpoint. Marine Systems & Ocean Technology, 15(1), 70-80. https://doi.org/10.1007/s40868-019-00069-w

Koli, D. K., Agnihotri, G., & Purohit, R. (2015). Advanced aluminium matrix composites: the critical need of automotive and aerospace engineering fields. Materials Today: Proceedings, 2(4-5), 3032-3041. https://doi.org/10.1016/j.matpr.2015.07.290

Reddy, K. S. T., Manohar, H. S., Manjunath, G., & Babu, K. A. (2021). Synthesis and characterization of silicon nitride and graphite reinforced aluminium hybrid metal matrix composites. Materials Today: Proceedings, 45, 304-306. https://doi.org/10.1016/j.matpr.2020.10.653

Imran, M., Khan, A. A., Megeri, S., & Sadik, S. (2016). Study of hardness and tensile strength of Aluminium-7075 percentage varying reinforced with graphite and bagasse-ash composites. Resource-Efficient Technologies, 2(2), 81-88. https://doi.org/10.1016/j.reffit.2016.06.007

Şap, S., Uzun, M., Usca, Ü. A., Pimenov, D. Y., Giasin, K., & Wojciechowski, S. (2021). Investigation on microstructure, mechanical, and tribological performance of Cu base hybrid composite materials. Journal of Materials Research and Technology, 15, 6990-7003. https://doi.org/10.1016/j.jmrt.2021.11.114

Bauranov, A., & Rakas, J. (2021). Designing airspace for urban air mobility: A review of concepts and approaches. Progress in Aerospace Sciences, 125, 100726. https://doi.org/10.1016/j.paerosci.2021.100726

Spain, I. L. (2021). Electronic transport properties of graphite, carbons, and related materials. In Chemistry and physics of carbon (pp. 119-304). CRC Press. https://doi.org/10.1201/9781003209065-2

Sankhla, A. M., Patel, K. M., Makhesana, M. A., Giasin, K., Pimenov, D. Y., Wojciechowski, S., & Khanna, N. (2022). Effect of mixing method and particle size on hardness and compressive strength of aluminium based metal matrix composite prepared through powder metallurgy route. journal of materials research and technology, 18, 282-292. https://doi.org/10.1016/j.jmrt.2022.02.094

Garg, P., Jamwal, A., Kumar, D., Sadasivuni, K. K., Hussain, C. M., & Gupta, P. (2019). Advance research progresses in aluminium matrix composites: manufacturing & applications. Journal of Materials Research and Technology, 8(5), 4924-4939. https://doi.org/10.1016/j.jmrt.2019.06.028

Narayan, S., & Rajeshkannan, A. (2015). Workability behavior of powder metallurgy carbide reinforced aluminum composites during hot forging. Materials and Manufacturing Processes, 30(10), 1196-1201. https://doi.org/10.1080/10426914.2015.1004703

Mensah, R. A., Shanmugam, V., Narayanan, S., Renner, J. S., Babu, K., Neisiany, R. E., ... & Das, O. (2022). A review of sustainable and environment-friendly flame retardants used in plastics. Polymer Testing, 107511. https://doi.org/10.1016/j.polymertesting.2022.107511

Baradeswaran, A., & Perumal, A. E. (2014). Wear and mechanical characteristics of Al 7075/graphite composites. Composites Part B: Engineering, 56, 472-476. https://doi.org/10.1016/j.compositesb.2013.08.073

Buljak, V., Baivier-Romero, S., & Kallel, A. (2021). Calibration of Drucker–Prager Cap Constitutive Model for Ceramic Powder Compaction through Inverse Analysis. Materials, 14(14), 4044. https://doi.org/10.3390/ma14144044

Rajak, D. K., Wagh, P. H., & Linul, E. (2021). Manufacturing technologies of carbon/glass fiber-reinforced polymer composites and their properties: A review. Polymers, 13(21), 3721. https://doi.org/10.3390/polym13213721

Kumar, R., & Hynes, N. R. J. (2019). Thermal drilling processing on sheet metals: A review. International Journal of Lightweight Materials and Manufacture, 2(3), 193-205. https://doi.org/10.1016/j.ijlmm.2019.08.003

Tekumalla, S., & Gupta, M. (2019). Processing, properties and potential applications of magnesium alloy-based nanocomposites: A review. Nanocomposites VI: Nanoscience and nanotechnology in advanced composites, 3-18. https://doi.org/10.1007/978-3-030-35790-0_1

Thiruppathi, K., Raghuraman, S., & Mohan, R. R. (2021). Densification Studies on Aluminum-Based Brake Lining Composite Processed by Microwave and Spark Plasma Sintering. Powder Metallurgy and Metal Ceramics, 60(1), 44-51. https://doi.org/10.1007/s11106-021-00213-5

Sharma, V. M., Pal, S. K., & Racherla, V. (2020). A new sintering method for fabrication of open-cell metal foam parts. Materials and Manufacturing Processes, 35(15), 1717-1726. https://doi.org/10.1080/10426914.2020.1784933

Handika, N., Idhar, R. A., Sjah, J., Arijoeni, E., & Tjahjono, E. (2020). Influence of the Shaping Process on the Tensile Properties of Steel Reinforcement Bars Carbon Steel Grades BJTP24 and BJTS40. Makara Journal of Technology, 24(3), 7. https://doi.org/10.7454/mst.v24i3.3914

Martin, J., Nominé, A. V., Stef, J., Nominé, A., Zou, J. X., Henrion, G., & Grosdidier, T. (2019). The influence of metallurgical state of substrate on the efficiency of plasma electrolytic oxidation (PEO) process on magnesium alloy. Materials & Design, 178, 107859. https://doi.org/10.1016/j.matdes.2019.107859

Hofmann, D. C., Suh, J. Y., Wiest, A., Duan, G., Lind, M. L., Demetriou, M. D., & Johnson, W. L. (2008). Designing metallic glass matrix composites with high toughness and tensile ductility. Nature, 451(7182), 1085-1089. https://doi.org/10.1038/nature06598

Sharma, P., Sharma, S., & Khanduja, D. (2016). Effect of graphite reinforcement on physical and mechanical properties of aluminum metal matrix composites. Particulate Science and Technology, 34(1), 17-22. https://doi.org/10.1080/02726351.2015.1031924

Downloads

Published

2022-12-27

How to Cite

Fatchurrohman, N., Binti Mamat, A. N. ., Yetrina, M., & Muhida, R. . (2022). Investigation of Metal Matrix Composites Aluminium Reinforced Graphite Particles Produced Using Powder Metallurgy. Jurnal Teknologi, 12(2), 76–81. https://doi.org/10.35134/jitekin.v12i2.70